Tag Archives: helical gear reducer

China F Series Speed Gear Reducer Gearbox Parallel Shaft Helical Gearbox for Mining and Quarries gearbox assembly

Product Description

F Sequence Velocity Gear Reducer Gearbox Parallel Shaft Helical Gearbox for Mining and Quarries

 

Input Configurations

Immediate motor coupled

With IEC B5/B14 motor flange

With IEC B5/B14 motor mounted

With strong enter shaft

Output Configurations

 

Solid output shaft

Solid output shaft with flange

Hollow output shaft

Hollow output shaft and flange

Variants of the Parallel Shaft Helical Gear Device Series F / FF / FA / FAF

Foot- or flange-mounted

B5 or B14 flange-mounted

Sound shaft or hollow shaft

Hollow shaft with important relationship, shrink disk, splined hollow shaft, or Torque Arm

 

Specialized Knowledge:

Housing materials Cast iron/Ductile iron
Housing hardness HBS190-240
Equipment substance 20CrMnTi alloy metal
Area hardness of gears HRC58°~62 °
Equipment core hardness HRC33~40
Input / Output shaft material 42CrMo alloy metal
Enter / Output shaft hardness HRC25~30
Machining precision of gears precise grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Warmth treatment tempering, cementiting, quenching, and so forth.
Performance ninety four%~96% (is dependent on the transmission stage)
Noise (MAX) sixty~68dB
Temp. rise (MAX) 40°C
Temp. increase (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China prime brand bearing, HRB/LYC/ZWZ/C&U. Or other brands asked for, NSK.
Brand of oil seal NAK — ZheJiang or other brand names requested

Specification

Design

Shaft Dia.

mm

Horizontal Middle Top

mm

External Flange Dia.

Mm

Electrical power

Kw

Ratio

i

Nominal Torque

Nm

Sound Shaft

Hollow Shaft

F/FF/FA/FAF37

ф25

ф30

70

160

.12-three

four-138

180

F/FF/FA/FAF47

ф35

ф35

eighty

two hundred

.12-5.five

four-a hundred seventy five

360

F/FF/FA/FAF57

ф35

ф40

100

250

.18-7.5

four-197

420

F/FF/FA/FAF67

ф40

ф40

100

250

.37-7.five

four-197

700

F/FF/FA/FAF77

ф50

ф50

120

300

.75-eleven

4-197

1350

F/FF/FA/FAF87

ф60

ф60

one hundred fifty five

350

1.5-22

4-193

2500

F/FF/FA/FAF97

ф70

ф70

a hundred and eighty

450

2.2-30

4-203

3700

F/FF/FA/FAF107

ф90

ф90

200

450

3-45

4-205

6500

F/FF/FA/FAF127

ф110

ф100

240

550

five.5-90

four-202

ten thousand

F/FF/FA/FAF157

ф120

ф120

270

660

11-a hundred and sixty

four-190

18000

Business profile

State of affairs

Packing

FAQ

Q1: I want to acquire your products, how can I shell out?
A: You can shell out via T/T(thirty%+70%), L/C ,D/P and many others. 

Q2: How can you promise the high quality?
A: 1 year’s warranty from B/L day. If you meet with high quality issue, you should send us images or video clip to verify, we guarantee to deliver spare components or new goods to replace. Our assure not incorporate inappropriate operation or wrong specification choice. 

Q3: How we select models and technical specs?
A: You can e mail us the sequence code (for example: RC sequence helical gearbox) as effectively as requirement information, this sort of as motor energy,output speed or ratio, service aspect or your application…as much information as possible. If you can offer some photos or drawings,it is good. 

Q4: If we never locate what we want on your site, what ought to we do?
A: We provide 3 alternatives:
one, You can e mail us the pictures, drawings or descriptions details. We will consider to design your items on the basis of our
regular versions.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can ship us samples, we do personalized layout for your bulk purchasing.
3, We can build new goods if they have very good industry. We have previously developed numerous products for specific using productive, this sort of as unique gearbox for agitator, cement conveyor, shoes devices and so on. 

Q5: Can we get 1 computer of every item for high quality tests?
A: Indeed, we are glad to acknowledge trial order for top quality tests.

Q6: How about your item supply time?
A: Typically for 20’container, it takes twenty five-thirty workdays for RV sequence worm gearbox, 35-forty workdays for helical gearmotors.

US $150-600
/ Piece
|
2 Pieces

(Min. Order)

###

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: M1-M6
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step

###

Customization:

###

Input Configurations
Direct motor coupled
With IEC B5/B14 motor flange
With IEC B5/B14 motor mounted
With solid input shaft
Output Configurations
 
Solid output shaft
Solid output shaft with flange
Hollow output shaft
Hollow output shaft and flange
Variants of the Parallel Shaft Helical Gear Unit Series F / FF / FA / FAF
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid shaft or hollow shaft
Hollow shaft with key connection, shrink disk, splined hollow shaft, or Torque Arm

###

Housing material Cast iron/Ductile iron
Housing hardness HBS190-240
Gear material 20CrMnTi alloy steel
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input / Output shaft material 42CrMo alloy steel
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 94%~96% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise (MAX) 40°C
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, NSK.
Brand of oil seal NAK — Taiwan or other brands requested

###

Model
Shaft Dia.
mm
Horizontal Center Height
mm
External Flange Dia.
Mm
Power
Kw
Ratio
i
Nominal Torque
Nm
Solid Shaft
Hollow Shaft
F/FF/FA/FAF37
ф25
ф30
70
160
0.12-3
4-138
180
F/FF/FA/FAF47
ф35
ф35
80
200
0.12-5.5
4-175
360
F/FF/FA/FAF57
ф35
ф40
100
250
0.18-7.5
4-197
420
F/FF/FA/FAF67
ф40
ф40
100
250
0.37-7.5
4-197
700
F/FF/FA/FAF77
ф50
ф50
120
300
0.75-11
4-197
1350
F/FF/FA/FAF87
ф60
ф60
155
350
1.5-22
4-193
2500
F/FF/FA/FAF97
ф70
ф70
180
450
2.2-30
4-203
3700
F/FF/FA/FAF107
ф90
ф90
200
450
3-45
4-205
6500
F/FF/FA/FAF127
ф110
ф100
240
550
5.5-90
4-202
10000
F/FF/FA/FAF157
ф120
ф120
270
660
11-160
4-190
18000
US $150-600
/ Piece
|
2 Pieces

(Min. Order)

###

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: M1-M6
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Three-Step

###

Customization:

###

Input Configurations
Direct motor coupled
With IEC B5/B14 motor flange
With IEC B5/B14 motor mounted
With solid input shaft
Output Configurations
 
Solid output shaft
Solid output shaft with flange
Hollow output shaft
Hollow output shaft and flange
Variants of the Parallel Shaft Helical Gear Unit Series F / FF / FA / FAF
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid shaft or hollow shaft
Hollow shaft with key connection, shrink disk, splined hollow shaft, or Torque Arm

###

Housing material Cast iron/Ductile iron
Housing hardness HBS190-240
Gear material 20CrMnTi alloy steel
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input / Output shaft material 42CrMo alloy steel
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 94%~96% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise (MAX) 40°C
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, NSK.
Brand of oil seal NAK — Taiwan or other brands requested

###

Model
Shaft Dia.
mm
Horizontal Center Height
mm
External Flange Dia.
Mm
Power
Kw
Ratio
i
Nominal Torque
Nm
Solid Shaft
Hollow Shaft
F/FF/FA/FAF37
ф25
ф30
70
160
0.12-3
4-138
180
F/FF/FA/FAF47
ф35
ф35
80
200
0.12-5.5
4-175
360
F/FF/FA/FAF57
ф35
ф40
100
250
0.18-7.5
4-197
420
F/FF/FA/FAF67
ф40
ф40
100
250
0.37-7.5
4-197
700
F/FF/FA/FAF77
ф50
ф50
120
300
0.75-11
4-197
1350
F/FF/FA/FAF87
ф60
ф60
155
350
1.5-22
4-193
2500
F/FF/FA/FAF97
ф70
ф70
180
450
2.2-30
4-203
3700
F/FF/FA/FAF107
ф90
ф90
200
450
3-45
4-205
6500
F/FF/FA/FAF127
ф110
ф100
240
550
5.5-90
4-202
10000
F/FF/FA/FAF157
ф120
ф120
270
660
11-160
4-190
18000

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China F Series Speed Gear Reducer Gearbox Parallel Shaft Helical Gearbox for Mining and Quarries     gearbox assembly	China F Series Speed Gear Reducer Gearbox Parallel Shaft Helical Gearbox for Mining and Quarries     gearbox assembly
editor by czh 2023-01-13

China Energy Saving Tkm Series Helical Hypoid Gear Speed Reducer Transmission Gearbox gearbox and motor

Merchandise Description

It change TNRV series, can enhance ten~40% efficiency!
Large efficiency & vitality-conserving
The hypoid gear has lower friction, performance is as substantial as ninety two%, in contrast with the worm gearbox, the performance improved about 10%-40%.
Higher toughness &prolonged lifestyle
The hypoid gear created of high quality alloy, handled by sarface hardening, and produced by higher-precision grinding device, the output torque, gaer toughness and existence are a lot greater than worm gearbox.
Deft layout
Deft style, compact construction and small in measurement.
Widely usage
Modular and multistructure can meet up with the demands of a variety of conditions.
The mounting dimension of TKM sequence are appropriate with TNRV series worm gearbox.
 

TKM Type TKM28  TKM38  TKM48  TKM58  TKB38  TKB48  TKB58 
Worm  Gearbox Variety TNRV050  TNRV063  TNRV075  TNRV090  W63  W75  W86 

 

Production Line :

Tests Area

Certificates :

Packing & Logistics

Company Check out :

Exhibition :

US $45-120
/ Piece
|
50 Pieces

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

TKM Type TKM28  TKM38  TKM48  TKM58  TKB38  TKB48  TKB58 
Worm  Gearbox Type TNRV050  TNRV063  TNRV075  TNRV090  W63  W75  W86 
US $45-120
/ Piece
|
50 Pieces

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

TKM Type TKM28  TKM38  TKM48  TKM58  TKB38  TKB48  TKB58 
Worm  Gearbox Type TNRV050  TNRV063  TNRV075  TNRV090  W63  W75  W86 

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China Energy Saving Tkm Series Helical Hypoid Gear Speed Reducer Transmission Gearbox     gearbox and motor	China Energy Saving Tkm Series Helical Hypoid Gear Speed Reducer Transmission Gearbox     gearbox and motor
editor by czh 2023-01-07

China high quality High precision stepper series servo motor speed reducer planetary gearbox for motor transmission reduction gearbox helical bevel gear

Warranty: 1 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Printing Shops, Energy & Mining, Other
Weight (KG): 3 KG
Customized support: OEM, High Precision CZPT Planetary Gearbox Speed Reducer For Electric Motor ODM
Gearing Arrangement: Harmonic
Output Torque: 2.6-1760N.m
Input Speed: 750~3500rpm
Output Speed: 14-280rpm
Product name: Planetary gearbox reducer
Installation method: Any
Average life: 2000h
Protection level: 65IP
Maximum output radial force: Fr=300N
Maximum output axial force: Fa=100N
Backlash: ≥10arcmin
Rated output torque: TN
Fault stop torque: 2TN
Full load efficiency: 90%-94%
Packaging Details: plastic packaging bag & standard packing

PRODUCT DESCRIPTION

Product NameMini Precise Harmonic Drive Speed Reducer Planetary Gearbox
Single-stage4/5/7/10
Bipolar15/20/25/30/35/40/50/70
Rated output torque/ NmTN
Fault stop torque/ Nm2TN
Rated input speed/ min3000MIN-1
Input speed/ min3000MIN-1
Installation methodAny
Average life/ H2000h
Maximum output radial force/ NFr=300N
Maximum output axial force/ NFa=100N
Full load efficiency90%—94%
Lubrication methodLong term effectiveness
Long term effectiveness/ IP65IP
Backlash/ arcmin≥10
Operating temperature/ ℃-10℃~~80℃
PRODUCT PICTURES PRODUCT DIMENSIONS COMPANY INTRODUCTION HangZhou Guanghong Automation Equipment Co., Ltd. is a collection of R & D, design, High Precision Planetary Reducer 600w Servo Motor Ratio 10 With Nema23 Stepper Motor Stepping Gear Box manufacturing, sales and service as 1 of the professional servo electric cylinder, servo press equipment, etc. development and production of modern enterprises. The company has a professional design team, processing team, High precise Planetary gearbox CZPT Series Torque Planetary Gearbox Harmonic Drive Helical Gear Motor Reducer assembly team, sales and after-sales service team.The company mainly develops and produces servo cylinder, servo pressing machine, electric push rod, electric sliding platform, High Precision Low Backlash Spur Helical Planetary Gearbox AE Series Reducer Gearbox For Servo Motor Steeping Motor multi-degree-of-freedom platform and other servo pressing equipment. WHY CHOOSE US EXHIBITION EVENTS PACKING & DELIVERY FAQ

How to Compare Different Types of Spur Gears

When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.
Gear

Common applications

Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.

Construction

The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Gear

Addendum circle

The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.

Pitch diameter

To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
gear

Material

The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.

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Merchandise Description

K collection EPT EPTT/ EPEPT EPTT electrical motor with reduction EPT micro cycloidal EPTT EPTT EPT box

SLK collection EPTT is a single kind of EPTcal EPTTl type EPTT , EPT-stainless solid iron circumstance . ,it is developed based mostly on modularization , which deliver several big difference kinds of combos ,mounting varieties ,and construction styles .The element classification of ratio can meet different of functioning problem .EPT EPTT efficiency ,Low energy use, excellent performance . The challenging tooth area EPT use the substantial high quality alloy steel , the procedure of carburizing and quenching, grinding ,which give it follow figures : Stable EPTT , low sound and temperature ,large loading ,EPTT functioning life. which widely use for industry gear of metallurgy ,EPTT EPT , EPTT , EPT , Oil, EPT , Papermaking , SuXiHu (West EPT) Dis.Hu (West EPT) Dis. generating , engineering EPTTs ,and many others

Requirements:

1) Output speed: .six~1,571r/min

2) Output torque: up to 21700N.m

three) EPT EPTT: .12~200kW

four) Mounted sort: foot-mounted and flange-mounted mounting

Item Name SLK Series Rigid Tooth helical EPTTl EPTT
EPT EPT 20CrMnTi
Case EPT EPTT250
Shaft EPT 20CrMnTi
EPT Processing EPT end by HOFLER EPT EPTTs
EPTT EPTT
Noise Take a look at 65~70dB
Performance 94%~98% (relies upon on the EPTT stage)
Lubricating oil Shell Omala artificial oil or EPTral oil , or related brand name
Warmth remedy tempering, cementiting, quenching,and many others.
Manufacturer of bearings C ampU bearing, ZWZ,LYC, EPTB, SKF,NSK and so on
Model of oil seal NAK or other brand name
Temp. rise (MAX) 40 deg
Temp. rise (Oil)(MAX) fifty deg
Vibration le20 microm

EPTT data

EstabEPTTd in 1985, EPT EPTT EPTTRY EPTT, LTD is a substantial and new EPT EPTTrprise participating in study, deveXiHu (West EPT) Dis.Hu (West EPT) Dis. and manufacture for EPTT amp velocity variator, one particular of the director member of EPTT EPTT Association of EPTT EPTT EPTTry.
It addresses more than 40,000 square meters, has much more than four hundred staff , twenty% of whom are professionals, equipped with more than three hundred sets the most EPTd accurate numerical manage products, incXiHu (West EPT) Dis.Hu (West EPT) Dis. German HOFLER forming EPT grinding EPTT to boost quality.
established up far more than 30 national income branches to provide our consumers in time and thoroughly.
Our products also exported to more than thirty nations around the world primary in Europe, Asia America, and Africa, with large track record.

EPTT handle

EPTT ampDelivery

EPTT Information: StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd carton/Pallet/StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd wood circumstance

Shipping and delivery Particulars : 15-thirty doing work daEPTTupon payment


Connected Product

EPT Planetary EPTT Robot RV EPTT velocity EPTT
Customized manufactured Non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EPTT UDL Series Variator
PYZ Collection EPTcal Tooth Shaft Mounted EPTT 8000 Sequence Cycloidal EPTT
SLT Sequence Spiral EPTTl EPTT SLSWL Collection Worm Screw Jack
SLP Collection Planetary EPTT SLH/SLB Series EPT EPTT EPTT
NMRV Sequence Worm EPTT BKM Series EPTcal-hypoid EPTT
SLRC Collection EPTcal EPTT SLEPTR Collection Shaft Mounted EPTT
SLXG Sequence Shaft Mounted EPTT X/B Sequence Cycloidal EPTT
SLR/SEPTT/SLK/SLS Collection EPTcal EPTT AC/DC EPT

Main solution list: 16 series incXiHu (West EPT) Dis.Hu (West EPT) Dis. SLR/SLS/SLK/SEPTT series tough tooth flank EPT EPTT , SLRC collection aluminium situation helical EPT EPTTs,SLHSLB sequence substantial EPTT speed EPTT, SLP collection planetary speed EPTT, X/B series cycloidal EPTT, SLXG collection shaft-mounted EPT box, SLSWL series worm screw jack, SLT sequence helical cone EPT box, altogether more than ten,000 ratios, a variety of specification make us at the head of domestic EPTT business, broadly serve the mechanical EPTT field of ligEPTT amp large industry such as: beer amp EPTTrage, mining EPTT, meals EPTT, textile printing, rubber amp plastic material, petrochemical business, jack-up transportation, pharmacy amp approach hides, environmental defense products.


Certificate

FAQ

1.Payment Term: TT, L/C

two.Supply time: about 30 daEPTTfrom EPT payment.

3.We accept EPT goods as per your EPTT prerequisite.

four.XiHu (West EPT) Dis.hu (West EPT) Dis.traces for the Selection:Generally we can decide on one particular EPTT which is suited for you with some informations from you,these kinds of as ratio/motor speed/mounting dimension/ out torque and so forth.

5.If the bare minimum orEPTTamount is in extra of $ten thousand, there are preferential.

Q1: What data ought to I notify you to validate the item?

A:Design/Dimensions, EPTT Ratio, Shaft instructions amp OrEPTTquantity.

Q2: What can i do if I do not know which 1 EPT?

A:Dont fear, Send out as much information as you can, our crew will assist you locate the rigEPTT one particular you are searching for.

Q3: What is your item guarantee interval?

A:We supply one particular calendar year guarantee given that the vessel departure date left EPTT.

This fall: Are you buying and selling company or producer ?

A: We are manufacturing unit.

Q5: How EPTT is your supply time?

A: EPTTly it is 5-ten daEPTTif the items are in inventory. or it is 15-20 daEPTTif the items are not in inventory, it is according to amount.

Q6: Do you supply samples ? is it free or added ?

A: Indeed, we could supply the sample for cost-free cost but do not spend the EPT of freight.

Q7: What is your phrases of payment ?

A: Payment lt=1000USD, a hundred% in EPT. Payment gt=1000USD, thirty% T/T in EPT ,equilibrium before shippment.

If you have one more question, pls feel totally free to get in touch with us as underneath:

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We will offer ideal providers and substantial quality merchandise with all sincerity. Total use has been produced of all kinds of sophisticated strategies and technology to reach excelsior manufacturing. EPG was awarded with “famous product of Zhejiang Province” and “well-known brand of Zhejiang Province”. 1 commaProduct Introduction
Inline mounted EPTed motor for kiln EPT period We EPT deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ed it according to the ceramic kiln industry deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ing tendencies period It aposs a higher-performance merchandise with very efficient comma higher reliability and low maintenance EPTs time period

2 commaProduct Attributes
1 period of time Undertake of hardened tooth EPT comma make it work effectiveness semi
2 period of time Easy EPT comma lower noise comma appropriate for functioning in severe environments semi
three time period Changed the standard sprocket or EPT EPT comma straightforward to assemble amp disassemble semi
four period Nice and sturdy outside the house style comma tiny size semi
5 time period Low maintenance EPTs comma EPT functioning life semi
6 period Made with Modular period

3 comma Advantages
Conventional kiln pipeline EPT is primarily applied cycloid EPT plus sprocket EPT or helical EPT in addition sprocket EPT time period But sprocket amp EPT is easy to dress in and tear or dress in off comma and has quick provider life period of time And the equipment space is tiny comma hard for exchange routine maintenance time period Oil leakage pollute the working environment interval
While this inline mounted EPTed motor for kiln EPT with closed hardened-tooth EPT EPT comma straightforward to assemble amp disassemble comma EPT functioning existence and reduce servicing EPTs interval It mount immediately with the perform EPT shaft comma eradicated the sprocket and EPT comma make the structure basic and trustworthy period
Inline mounted EPTed motor is the deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ing pattern of kiln EPT sector in the EPT time period Our business deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ed this inline mounted EPTed motor to solved client aposs high EPT of oil leakage and maintenance interval This EPTed motor is EPT-efficient and reputable time period

four commaModel Choice

P1 n1 N2n i i Fr2 fs
lsqbKw rbrack lsqbN periodm rbrack lsqbr solmin rbrack Nominal True lsqbN rbrack

period55

ninety 57 sixteen 15 period53 1040 eight period77
fifty five ninety three 26 25 period52 1340 five period38
33 a hundred and fifty five 43 43 period2 1670 three period23
17 284 83 eighty three period39 1850 one period76
ten 483 138 137 period65 2680 1 period03

period75

ninety 80 sixteen 15 period53 1250 six period25
fifty five 127 26 25 period52 1450 three period94
33 212 43 forty three period2 1750 2 period36
17 387 eighty three eighty three period39 2120 one period29

1 period1

90 114 16 fifteen period53 1410 four period39
55 187 26 25 period52 1710 2 period67
33 292 forty three 43 period2 1870 one period71
17 568 83 83 period39 2840 period88
1 period5 ninety a hundred and fifty five sixteen fifteen period53 1670 three period23
fifty five 255 26 25 period52 1800 one period96
33 399 forty three 43 period2 2140 1 period25

5 periodApplications

SNKG200 Collection INLINE Sort HELICAL GEARED MOTOR FOR GLAZING EPT ORIEPTD
Also could utilized in colon
Ceramic Business
Glass Sector
Foods Market
EPTlurgy Sector
Beer amp Consume Market
EPT and dyeing Sector
Textile Industry
Warehouse Logoistics Sector
EPT doing work EPTry
environmental protection products Sector
Leather Sector
Pharmacy Business

six periodOur Solutions

6 period1 periodWe provide twelve months Guarantee period of time
6 period2 interval We have thousands of EPT EPTs time period From Enter EPT period06KW to 200KW comma Ratio one period3-289 period74 comma Output velocity -1095rpm and Output torque 1 period4-62800Nm time period time period periodThey can meet your all diverse needs for diverse EPT period of time
six period3 interval We offer E-catalog or Paper catalog commaso you can choose the design easily according to your specifications
6 period4 periodYou are welcome to visit our manufacturing unit to check our items commawe can support you to ebook the lodge or ticket

7 periodCompany Information

seven period1 periodOur Business colon
The Predecessor for ZheJiang EPT Drive CO period of time commaLtd lparoriginally referred to as HangEPT XiHu (West Lake) Dis.ngguang EPT EPTry CO interval commaLtd rpar State-owned army mould EPTrpriese which estabEPTd in 1965 interval
EPT is positioned in HangEPT commaEPT and the manufacturing facility addresses an location of about 55000 sq. meters period of time
Production Capacity colonmore than half a million sets of velocity EPT per year period

7 period2 periodOur People colon
The company has a strong complex pressure interval It has far more than 400 workers at existing comma incXiHu (West Lake) Dis.Hu (West Lake) Dis. more than 40 engineering technicians and ten specialists and senior engineers enEPTing EPT allowances of the Point out Council time period

7 period3 interval Our Certificates colon
Passed quot ISO 9001 Global EPT Program Certification quot comma quotInternational EPT Credit history AAA in addition plus Ceritifacte quot comma quot Swiss SGS Certificate quot comma Iconic Brand in EPT EPT Industry quot comma quotFamous Model of ZheJiang Province quot comma quotNon-community Scientific and Technological EPTrprise in ZheJiang Province quot comma quotNational High and EPT-tech EPTrprise quot comma quotTOP 50 in EPT Equipment Market quot quot2011 HangEPT Engineering and Technological R ampD CEPTr quot and so on period

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