Tag Archives: harvester gearbox

China Excavator Combine Harvester Wheel Drive Gearbox gearbox assembly

Product Description

INI high torque planetary gearbox excavator last push

Item construction:

 

 IKY sequence closing drive for excavator ended up designed by us . We own the intellectual property appropriate.   It has an integrated structure with radial piston motor, gearbox and integral oil distributor with handle vlaves. It benefits in compact design, decreased expense and greater reliability and transmission efficiency. 

 

 

Principal characteristics:

  • higher efficiency of startup and operation
  • higher dependability
  • can be immediately join with the chain wheel of the caterpillar travel
  • compact and stylish figure

 

Software:

 

They can be utilised in track/ wheel drives on building vehicles, track automobiles ,crawler excavators, drillers, highway header ,highway roller, coal mining. They are common in Chinese market, and they are getting reputation in international industry, this sort of as Singapore, India, Korea and Holand.

 

Specification:

 

IKY 2.52.5A sequence

Design no.

Torque(N.m)

Velocity (r/min)

Ratio

Stress(Mpa)

Whole Dis.

(ml/r)

Excess weight

(KG)

Rated

Max.

Rated

Max.

IKY2.fifty two.5A-3600D1202

6000

7500

.4~32

19

fourteen

seventeen

3629

80

IKY2.fifty two.5A-3200D1202

6000

7500

.4~38

19

16

19.5

3154

eighty

IKY2.fifty two.5A-2900D1202

6000

7500

.4~42

19

17

21

2869

eighty

IKY2.52.5A-2500D1202

6000

7500

.4~46

19

19

24

2451

80

IKY2.52.5A-2200D1202

6000

7500

.4~fifty

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

.4~58

19

22

28

1634

80

IKY2.52.5A-1400D1202

4571

5030

.4~sixty three

19

22

28

1406

eighty

IKY2.52.5A-5200D1202

6000

7500

.4~23

27

ten

thirteen

5157

80

IKY2.fifty two.5A-4500D1202

6000

7500

.4~27

27

twelve

fifteen.five

4482

eighty

IKY2.52.5A-4100D1202

6000

7500

.4~thirty

27

13

17

4077

eighty

IKY2.52.5A-3500D1202

6000

7500

.4~32

27

sixteen

twenty.5

3483

80

 

IKY 2.fifty two.5B collection

Model no.

Torque(N.m)

Velocity (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Fat

(KG)

Application

(Ton)

Rated

Max.

Rated

Max.

IKY2.fifty two.5B-4600D2402

9600

12000

.25~32

24

seventeen

21

4584

100

eight-ten

IKY2.52.5B-4000D2402

9600

12000

.twenty five~33

24

19

23

3984

100

8-10

IKY2.fifty two.5B-3600D2402

9600

12000

.25~36

24

20

twenty five

3624

100

8-ten

IKY2.fifty two.5B-3100D2402

9500

12000

.twenty five~42

24

23

29

3096

100

eight-10

IKY2.fifty two.5B-2800D2402

8470

10600

.25~forty five

24

23

29

2760

100

eight-ten

IKY2.52.5B-2100D2402

6330

7920

.25~50

24

23

29

2064

a hundred

eight-10

 

 

 

Our Solutions

 

one. One year warranty from supply

two. Free components for replacement in guarantee period of time

three. Skilled resolution company

four. Totally free technical assist at any time

five. Buyer education is available.

6. On-site installation and commissioning is offered.

 

 

 

Business Information

 

  •  Company Introduction

 

240,000 m3, 700 staff, ISO9001:2008 & ISO14001:2004 accredited.

 

Recognized in 1996, we are 1 of leading producers in China who are specialized in creating and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic electrical power models, and hydraulic pumps. 
 
With robust research and development functionality, we have accomplished fourteen invention patents and thirty useful innovation patents.
Meanwhile, we have far more than 250 sets of innovative manufacturing and inspection tools to make certain the quality of 
our products. 

 
Our goods have been commonly utilised in Offshore Application, Agriculture Business, Fishing Tools, Building Equipment, 
Petroleum Business, Coal Mining, Geological Prospection, Marine Application, Metallurgical Engineering, Mild Business, 
as nicely as Environmental Security and other industries. 
 
As a dependable manufacturer and provider, we have a dominating market share in China, and we also enjoy an increasing 
market share worldwide.  Our items have been exported to:

 

-Europe: Uk, Austria, Netherlands, Germany, Sweden
-North America: United states, Canada
-South America: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Center East, India, Korea and other countries in the globe.

 

 

  •  Manufacturing facility overview

 

  •   Manufacturing unit overview

When the enter velocity is 3000rpm

Power(W) Gear Ratio
 1/three  1/five  1/9   1/15   1/twenty   1/25   1/35   1/45   1/eighty one
fifty B B B B B B B C C
100 B B B B B B C C D
200 B B C C C C C D E
400 B C C C C C D E  
750 C C D D D D E E  
a thousand D D E E E E      
1500 D D E E          
2000 D E E E          
2500 E E E            
3000 E E E            
3500 E E              
4000 E E              
4500 E                
5000 E                

 

B type: M5*10     C type: M6*12 (or M8*sixteen)    
D typr: M8*16 (M6*twelve)     E type: M10*twenty    

Our Services

 

1. A single calendar year guarantee from shipping and delivery

two. Cost-free components for substitute in guarantee interval

3. Expert answer supplier

four. Free of charge specialized assist at any time

five. Customer education is offered.

six. On-site installation and commissioning is accessible.

 

Company Details

 

  •  Company Introduction

 

240,000 m3, 700 personnel, ISO9001:2008 & ISO14001:2004 qualified.

 

Recognized in 1996, we are 1 of top producers in China who are specialized in planning and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, vacation motors and wheel motors, hydraulic capstans, hydraulic electrical power units, and hydraulic pumps. 
 
With powerful research and advancement capability, we have attained fourteen creation patents and 30 useful innovation patents.
In the meantime, we have much more than 250 sets of advanced generation and inspection gear to make sure the high quality of 
our merchandise. 

 
Our merchandise have been widely used in Offshore Application, Agriculture Business, Fishing Gear, Design Machinery, 
Petroleum Market, Coal Mining, Geological Prospection, Marine Software, Metallurgical Engineering, Gentle Market, 
as nicely as Environmental Safety and other industries. 
 
As a reliable manufacturer and supplier, we have a dominating marketplace share in China, and we also enjoy an increasing 
marketplace share throughout the world.  Our items have been exported to:

 

-Europe: United kingdom, Austria, Netherlands, Germany, Sweden
-North The united states: United states of america, Canada
-South America: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other nations in the planet.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Four-Step

###

Customization:

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Rated

Max.

Rated

Max.

IKY2.52.5A-3600D1202

6000

7500

0.4~32

19

14

17

3629

80

IKY2.52.5A-3200D1202

6000

7500

0.4~38

19

16

19.5

3154

80

IKY2.52.5A-2900D1202

6000

7500

0.4~42

19

17

21

2869

80

IKY2.52.5A-2500D1202

6000

7500

0.4~46

19

19

24

2451

80

IKY2.52.5A-2200D1202

6000

7500

0.4~50

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

0.4~58

19

22

28

1634

80

IKY2.52.5A-1400D1202

4020

5030

0.4~63

19

22

28

1406

80

IKY2.52.5A-5200D1202

6000

7500

0.4~23

27

10

13

5157

80

IKY2.52.5A-4500D1202

6000

7500

0.4~27

27

12

15.5

4482

80

IKY2.52.5A-4100D1202

6000

7500

0.4~30

27

13

17

4077

80

IKY2.52.5A-3500D1202

6000

7500

0.4~32

27

16

20.5

3483

80

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Application

(Ton)

Rated

Max.

Rated

Max.

IKY2.52.5B-4600D2402

9600

12000

0.25~32

24

17

21

4584

100

8-10

IKY2.52.5B-4000D2402

9600

12000

0.25~33

24

19

23

3984

100

8-10

IKY2.52.5B-3600D2402

9600

12000

0.25~36

24

20

25

3624

100

8-10

IKY2.52.5B-3100D2402

9500

12000

0.25~42

24

23

29

3096

100

8-10

IKY2.52.5B-2800D2402

8470

10600

0.25~45

24

23

29

2760

100

8-10

IKY2.52.5B-2100D2402

6330

7920

0.25~50

24

23

29

2064

100

8-10

###

Power(W) Gear Ratio
 1/3  1/5  1/9   1/15   1/20   1/25   1/35   1/45   1/81
50 B B B B B B B C C
100 B B B B B B C C D
200 B B C C C C C D E
400 B C C C C C D E  
750 C C D D D D E E  
1000 D D E E E E      
1500 D D E E          
2000 D E E E          
2500 E E E            
3000 E E E            
3500 E E              
4000 E E              
4500 E                
5000 E                

###

B type: M5*10     C type: M6*12 (or M8*16)    
D typr: M8*16 (M6*12)     E type: M10*20    
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Four-Step

###

Customization:

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Rated

Max.

Rated

Max.

IKY2.52.5A-3600D1202

6000

7500

0.4~32

19

14

17

3629

80

IKY2.52.5A-3200D1202

6000

7500

0.4~38

19

16

19.5

3154

80

IKY2.52.5A-2900D1202

6000

7500

0.4~42

19

17

21

2869

80

IKY2.52.5A-2500D1202

6000

7500

0.4~46

19

19

24

2451

80

IKY2.52.5A-2200D1202

6000

7500

0.4~50

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

0.4~58

19

22

28

1634

80

IKY2.52.5A-1400D1202

4020

5030

0.4~63

19

22

28

1406

80

IKY2.52.5A-5200D1202

6000

7500

0.4~23

27

10

13

5157

80

IKY2.52.5A-4500D1202

6000

7500

0.4~27

27

12

15.5

4482

80

IKY2.52.5A-4100D1202

6000

7500

0.4~30

27

13

17

4077

80

IKY2.52.5A-3500D1202

6000

7500

0.4~32

27

16

20.5

3483

80

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Application

(Ton)

Rated

Max.

Rated

Max.

IKY2.52.5B-4600D2402

9600

12000

0.25~32

24

17

21

4584

100

8-10

IKY2.52.5B-4000D2402

9600

12000

0.25~33

24

19

23

3984

100

8-10

IKY2.52.5B-3600D2402

9600

12000

0.25~36

24

20

25

3624

100

8-10

IKY2.52.5B-3100D2402

9500

12000

0.25~42

24

23

29

3096

100

8-10

IKY2.52.5B-2800D2402

8470

10600

0.25~45

24

23

29

2760

100

8-10

IKY2.52.5B-2100D2402

6330

7920

0.25~50

24

23

29

2064

100

8-10

###

Power(W) Gear Ratio
 1/3  1/5  1/9   1/15   1/20   1/25   1/35   1/45   1/81
50 B B B B B B B C C
100 B B B B B B C C D
200 B B C C C C C D E
400 B C C C C C D E  
750 C C D D D D E E  
1000 D D E E E E      
1500 D D E E          
2000 D E E E          
2500 E E E            
3000 E E E            
3500 E E              
4000 E E              
4500 E                
5000 E                

###

B type: M5*10     C type: M6*12 (or M8*16)    
D typr: M8*16 (M6*12)     E type: M10*20    

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Excavator Combine Harvester Wheel Drive Gearbox     gearbox assembly	China Excavator Combine Harvester Wheel Drive Gearbox     gearbox assembly
editor by czh 2023-01-22